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Silicone Moulds Making - Guns Casting
Written by Jerzy Bin   
Wednesday, 11 April 2007

Model building reality requires to prepare number of gun barrels for my galleon Wodnik. So time came to cast them!

Final material that will be used for casting has not been chosen yet i.e. it will be either polyester resin or tin alloy.

Having that in mind I chose form material that can work with both e.g. SYMSIL T silicone rubber, which is quite hard and can withstand casting solution with temperature of up to 300°C

Using kids blocks I built small forming box around 15 x 10 cm of inside dimensions. I place original brass barrel in the form as show on the picture supporting it with nail stuck inside the barrel and cone plastic support cut out from old super glue tube. Both supports are squeezed into pieces of plasticine. Another method the form making would be actually to fill half of the box fully with plasticine and simply squeeze the barrel into the material.

 

I pour around 100 grams of liquid rubber into plastic cup. Make sure you read correctly final weight of the rubber, you will be magician if you manage to pour exact amount of the silicone. Then you should calculate exactly 5% of the weight and pour designated catalyst, so in my case it was 5 grams. Slowly start stirring the new solution. Both components must be very well mixed!

 

After addition of the catalyst chemical reaction will produce quite a bit of air bubbles which are your worst enemies when building a form and casting later. To reduce the air and to suck out as much as possible it is advised to place the freshly mixed silicone in vacuum container.

 

I have built vacuum container out of 500 grams glass jar. I soldered small brass pipe into the lid and attached rubber pipe onto it. Make sure the soldering really seals the whole. On the other side of the pipe I have 3 way plastic garden valve where 2 exits are fixed with bicycle tube’s valves which let the air flow only in one direction. Third exit is linked with syringe. Simple and working solution, with syringe you pull the air out of the jar, with push movement you push out through second valve. This idea I found on one of the modelling forums some time ago and since that I always use it with good results.

 

So the silicone is placed in  vacuum jar for about 5 minutes and at that time it will increase its capacity by 1/3 at least! Then it will come back to original size. And finally we pour the silicone into the box to fill the gun barrel only half way today.

This is it for Day 1. We leave the mould for 24 hrours to settle properly.

 

Day2 - out of plasticine we make de-airing channels and one bigger hole which will be used to pour in casting material. I stuck in four corners wooden dowels that will help me to fix correctly both parts of the form. 

Then I spray the surface with silicone oil that will act as a separator between both silicone moulds. Next step is basically the repetition from previous day i.e. pour the silicone, mix with catalyst, de-air and pour  and leave for 24 hours.

So two days later we can open the form. It looks great, no single air bubble in the mould where it should not be there. Now the form has to season for 3-4 days. And then I will proceed with the casting.

 

 To be continued.

 

 

RTV Soft Silicone Rubber SYMSIL B
RTV Soft Silicone Rubber SYMSIL B
RTV Elastic Silicone Rubber SYMSIL M
RTV Elastic Silicone Rubber SYMSIL M
RTV Heat Resistant Silicone Rubber SYMSIL T
RTV Heat Resistant Silicone Rubber SYMSIL T

 

  

Small movie from actual casting!

 

 

Last Updated ( Sunday, 23 December 2007 )
 
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